Equator 300 EH

The Equator gauging system enables process control by delivering highly repeatable, thermally insensitive, versatile and reprogrammable gauging to the shop floor.

updated: June 12, 2024

Shop floor gauging

To control manufacturing processes on the shop floor, gauges have been used for decades, for example sets of callipers, go / no-go gauges or bore gauges. With advances in manufacturing, the need for new process control methods is increasing.

The Equator system is a flexible gauge, designed to provide speed, repeatability and ease of use for manual or automated applications, which is why hundreds of manufacturers worldwide are replacing their current gauging method with Equator systems.

Reduce scrap

The cost of scrapping parts can often be reduced with the right process control in place. Whether implemented as an automated in-line or stand alone process control method, the Equator gauge’s speed has enabled customers to move from sample inspection to 100% inspection of parts, significantly improving process capability.

With the Process Monitor function, operators are given visual bar graphs and charts of real time gauging data allowing processes to be corrected before scrap is produced.

Reduce bottlenecks

CMMs are often located in temperature controlled rooms around the shop floor. With access at a premium and queues for measurement of parts, there can be delays in receiving inspection data. These delays may mean production has to be paused, or continued at risk before knowing whether the parts have been made to tolerance.

Through the Equator gauge’s versatility and speed of operation, switching between parts is quick and short cycle times are possible. The system’s thermal insensitivity and ease of use allows operators to save time by gauging parts directly on the shop floor.

Low cost of ownership

The purchase of an Equator gauge will see a rapid return on investment. Replacing manual measurement with an automated Equator gauging system can greatly increase throughput whilst reducing labour costs. Equator systems are a fraction of the cost of an equivalent custom gauging solution, including associated fixturing.

As Equator gauging systems are reprogrammable, there is no need to pay for expensive rework of custom gauges in order to gauge modified or new parts.